Master's thesis of Engineering: Mechanical properties and applications of additively manufactured thermoplastic polyurethane material

Once the mechanical properties of printed TPU are characterised, a novel, low cost, and environmentally friendly method for concrete casting using printed TPU moulds is proposed in this thesis. Additively manufactured TPU mould is developed to cast complex concrete structures. A planar topologically optimized cantilever and a free-form 3D column are cast using the proposed TPU mould. Good surface quality is obtained for the cast concrete elements, and the moulds can be reused many times after cleaning.