Tạp chí Khoa học - Công nghệ Thủy sản<br />
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Số 1/2014<br />
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THOÂNG BAÙO KHOA HOÏC<br />
<br />
NATURAL STRUCTURES DESIGN<br />
PHÁC HỌA CẤU TRÚC TỰ NHIÊN<br />
Kroisova Dora1, Ron Jiri2<br />
Ngày nhận bài: 21/8/2013; Ngày phản biện thông qua: 12/02/2014; Ngày duyệt đăng: 10/3/2014<br />
<br />
TÓM TẮT<br />
Mục đích của bài báo là nghiên cứu một số bề mặt cấu trúc tự nhiên, thiết kế thông minh và sáng tạo trên bề bặt của<br />
chúng nhằm ứng dụng chúng vào công nghiệp. Bề mặt lá sen (Nelumbo nucifera) được biết đến như một mặt phẳng không<br />
dính nước, bề mặt của rêu (Bryophyta) được xem như một bề mặt ưa nước và da cá mập (Carcharodon Carcharias) như bề<br />
mặt với các thông số rất tốt về thủy cơ đã được lựa chọn để nghiên cứu và phát họa cấu trúc. Ban đầu tất cả các mẫu được<br />
sấy khô trong không khí và sau đó phun lên bề mặt mẫu một lớp hợp kim Au-Pd. Các nghiên cứu về cấu trúc đều được thực<br />
hiện trên kính hiển vi điện tử quét VEGA\\TESCAN với độ phóng đại trong khoảng từ 200 đến 100 000 với điện áp gia tốc<br />
là 10 kV. Thông qua kính hiển vi điện tử quét để có thêm thông tin về cấu trúc của chúng. Phần mềm ImageTool phiên bản<br />
3.0 của Trường Đại học Texas Health Science Center ở San Antonio đã được sử dụng để phân tích hình ảnh của bề mặt tự<br />
nhiên. Công ty KOH-I-NOR PONAS tại Cộng hòa Séc đã hợp tác chọn phác họa các bề mặt cấu trúc này và bây giờ nhiệm<br />
vụ của họ là thử nghiệm trong điều kiện thực tế.<br />
Từ khóa: cấu trúc tự nhiên và cấu trúc nano, thiết kế, kỹ thuật sinh học<br />
<br />
ABSTRACT<br />
The aim of this work is studying of natural surface structures, their design preparation and subsequent creation of<br />
the specific surfaces of molds for industrial applications. Lotus leaf surface (Nelumbo nucifera) as a superhydrophobic<br />
plant surface, a leaf surface of a common moss (Bryophyta) as a hydrophilic surface and a shark skin (Carcharodon<br />
carcharias) as a surface with good hydromechanical parameters were selected in order to show how to study and design the<br />
structures. At first all the samples were dried in the air and after that were sputtered by a layer of Au-Pd alloy. The studies<br />
of the natural object structures were performed on a scanning electron microscope VEGA\\TESCAN at magnifications in<br />
the range of 200 to 100000x at 10 kV accelerating voltage. Through the scanning electron microscopy it is possible to get<br />
more information about the structures in order to create their design. Software ImageTool version 3.0, The University of<br />
Texas Health Science Center at San Antonio was used for an image analysis of the selected natural surfaces. The designed<br />
structures of chosen surfaces were prepared in cooperation with KOH-I-NOR PONAS, the Czech Republic Company, and<br />
now their functions are tested in real conditions.<br />
Keywords: natural structures and nanostructures, design, bionics<br />
<br />
I. INTRODUCTION<br />
An increasing amount of researchers have<br />
been working on a study of natural plant and animal<br />
surfaces from point of view of material compositions<br />
and structures as well as processes by which are<br />
these objects created. An interest in this type of<br />
materials comes out from the fact that life on the<br />
<br />
1<br />
<br />
2<br />
<br />
Earth has developed for more than 3.5 billion years<br />
which has resulted in practically ideal solutions.<br />
The natural surfaces usually show multilevel<br />
structures beginning on a molecular level through a<br />
nano-scale level and ending on a micro-scale level<br />
where many different material combinations are in<br />
mutual coexistence.<br />
<br />
Assoc. Prof. Kroisova: Centre for Nanomaterials, Advanced Technologies and Innovations, Technical University of Liberec,<br />
Czech Republic, Email: dora.kroisova@tul.cz<br />
Msc. Ron Jiri: Faculty of Mechanical Engineering, Technical University of Liberec, Czech Republic<br />
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Tạp chí Khoa học - Công nghệ Thủy sản<br />
Suitable examples are water repellent plant<br />
leaves surfaces created by various structures where<br />
the microstructure is formed of single surface cells<br />
and the nanostructure is formed by wax particles<br />
secreted on the cells surface. In some cases there<br />
may occurred obvious macrostructure which can<br />
even be visible by the naked eye.<br />
These structures facilitate to leaves to stay<br />
clean because adhered dust and other impurities<br />
hinder a process of photosynthesis [1], [2].<br />
The first studied object was a superhydrophobic<br />
surface of a leaf of an Indian lotus (Nelumbo nucifera).<br />
Other surfaces inspiring to a muse may be for<br />
instance a hydrophilic moss surface ensuring water<br />
and nutrients absorption without necessity of using<br />
a root system.<br />
The structures lessening water flow resistance<br />
could be animal skins - shark skin in case of this<br />
study [3].<br />
II. EXPERIMENTS<br />
For a microscopic evaluation and following<br />
image analysis were chosen samples of the Indian<br />
lotus, the moss and the shark skin. All the samples<br />
were dried in the air and sputtered by a thin layer<br />
of Au-Pd alloy. Observations of the structures were<br />
performed on a scanning electron microscope (SEM)<br />
VEGA\\TESCAN at magnifications in the range of<br />
200 to 100000x at 10 kV accelerating voltage.<br />
SEM images of the sample surface structures<br />
were used for the image analysis which aim was<br />
finding dimensions and geometry of the micro and<br />
nanoparticles. Software ImageTool version 3.0, The<br />
University of Texas Health Science Center at San<br />
Antonio was used for the image analysis.<br />
The images were tresholded and transferred to<br />
binary images, i.e. bright areas (peaks of the surface<br />
cells of the lotus) on the SEM images were<br />
transferred to white colour and areas among the<br />
cells to black colour. The images were purified<br />
from noise (spots and smears). Some cells on the<br />
SEM images were joined together which would be<br />
evaluated as a one cell instead of two ones. This<br />
problem was treated by a “watershed” function. After<br />
a segmentation of the epidermal cells a cell density<br />
ρcells was evaluated. Another step was a contact area<br />
ratio between liquid and solid phase fLSmicro<br />
evaluation (i.e. a sum of the white areas divided by<br />
the whole image area). The same policy was applied<br />
to get fLSnano values. A figure 1 shows the origin area<br />
from which was measured the cells density ρcells and<br />
outlines of the contact areas [4].<br />
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Figure 1. Upper side of the Indian lotus leaf with the applied<br />
image analysis on the SEM image [4]<br />
The image analysis evaluated these values:<br />
Cells density:<br />
ρcells<br />
= 3205<br />
[mm-2]<br />
= 0,101 [-]<br />
Contact area ratio<br />
fLSmicro<br />
= 0,241 [-]<br />
fLSnano<br />
<br />
There can be counted which area is equal to<br />
a single cell from the cell density ρcells assuming<br />
hexagonal layout of the cells. The single cell area<br />
multiplied by fLSmicro corresponds with an area which<br />
is in contact with liquid from which was derived a<br />
contact diameter dcont written bellow:<br />
<br />
On the basis of the image analysis a model of<br />
a form for fabrication has been designed. The value<br />
of dcont from the analysis (Fig. 2 up) is adequate to<br />
a value of a formations which should be fabricated<br />
(Fig. 2 down).<br />
A density of the fabricated formations, their<br />
pitches and geometric layout should also be adequate to the studied natural surface [4].<br />
<br />
Figure 2. Models of natural surface structure (up)<br />
and its transformation to technical form (down) [4]<br />
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Tạp chí Khoa học - Công nghệ Thủy sản<br />
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Số 1/2014<br />
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III. RESULTS AND DISCUSSION<br />
With the usage of the SEM and image analysis, the evaluation of three different types of natural objects<br />
was performed.<br />
The lotus leaf is known for its specific characteristic which is a high hydrophobicity. This characteristic<br />
is achieved by the microstructure and the nanostructure of the leaf surface which may also be increased by<br />
chemical composition of the surface waxes on the nanoscale level.<br />
By the surface analysis, data about the shapes, layouts, dimensions and densities of the cells and<br />
the waxes have been achieved. There is no possibility of identical structural analogy fabrication by current<br />
conventional methods.<br />
A following tab. 1 shows a contact angles and their hysteresis, the epidermal cell densities, the micro and<br />
nano contact area ratios and derived contact diameters with heights and pitches between asperities (epidermal<br />
cells) for 4 chosen hydrophobic surfaces.<br />
Tab. 1. Geometric parameters of chosen hydrophobic plants<br />
Micro<br />
Contact Epidermal<br />
contact<br />
angle<br />
cell density<br />
area ratio<br />
hysteresis<br />
ρcells<br />
fLSmicro<br />
[°]<br />
[mm-2]<br />
[-]<br />
<br />
Nano<br />
contact<br />
area ratio<br />
fLSnano<br />
[-]<br />
<br />
Contact<br />
diameter<br />
dcont [µm]<br />
<br />
Plant name<br />
<br />
Contact<br />
angle<br />
[°]<br />
<br />
Epidermal Epidermal<br />
cell height cell pitch<br />
H [µm]<br />
P [µm]<br />
<br />
Indian lotus*<br />
(Nelumbo Nucifera)<br />
<br />
146,7<br />
± 3,5<br />
<br />
1,4 ±<br />
0,9<br />
<br />
3205<br />
<br />
0,101<br />
<br />
0,241<br />
<br />
6,6<br />
<br />
12,2<br />
<br />
17,7<br />
<br />
Cock’s-foot*<br />
(Dactylis glomerata)<br />
<br />
146,7<br />
± 1,9<br />
<br />
2,1 ±<br />
1,3<br />
<br />
3764<br />
<br />
0,201<br />
<br />
0,190<br />
<br />
8,3<br />
<br />
9,0<br />
<br />
16,3<br />
<br />
St John’s wort*<br />
(Hypericum perforatum)<br />
<br />
151,6<br />
± 1,5<br />
<br />
1,7 ±<br />
1,0<br />
<br />
1562<br />
<br />
0,114<br />
<br />
0,249<br />
<br />
9,6<br />
<br />
11,3<br />
<br />
25,3<br />
<br />
Poinsettia*<br />
(Euphorbia Pulcherrima)<br />
<br />
146,3<br />
± 5,0<br />
<br />
1,4 ±<br />
0,9<br />
<br />
2022<br />
<br />
0,098<br />
<br />
0,168<br />
<br />
7,9<br />
<br />
6,8<br />
<br />
22,2<br />
<br />
* All the values were measured on the upper side of dehydrated leaves<br />
<br />
1. Indian lotus (Nelumbo nucifera)<br />
<br />
Figure 3. Typical structure of the Indian lotus surface. Convex epidermal cells (the upper image) covered by the tiny wax rods<br />
(the lower image). SEM images [4]<br />
<br />
The Indian lotus is a thermo-philic tropic swamp plant which originates from India. Almost circular leaves<br />
emerge from swamp water as well as their blossoms. Despite growing in backwater the lotus remains perfectly<br />
clean a dried which is ensured by its hierarchic structure formed by the microscale concave cells with hollow<br />
nanoscale wax rods on the cells surfaces. The length of the wax rods is about 600 nm and its diameters (inner<br />
and outer) about 100 nm (fig. 4). Besides being clean, this structure also ensures self-cleaning ability.<br />
There was found out by the image analysis that the cell density ρcells is 3205 mm-2 and hollow rods density<br />
ρwaxes was approximately 6 mil. mm-2. This nanostructure with such a huge density and a nanoparticles shape is<br />
unfabricatable by current technologies. Fig. 4 shows the measured dimensions on models [4].<br />
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Figure 4. Models of the surface structure covering leaves of the Indian lotus<br />
- the documentation of the structure [4]<br />
<br />
Although the contact angles and hysteresis of<br />
four different hydrophobic leaves are very similar,<br />
geometrical parameters of the leaves vary distinctly.<br />
This variety may be caused by morphology and<br />
geometry of epidermal waxes and their chemical<br />
compositions. Wax morphology varies from tubes<br />
to platelets with different types of arrangement.<br />
Indian lotus possesses hollow tubes with irregular<br />
arrangement while St John’s wort has regular<br />
platelets with spacing which resembles stars with<br />
five tips.<br />
St John´s wort microstructure seems to be the<br />
most profitable because it has the highest contact<br />
angle (151,6 ± 1,5) with the largest dimensions of<br />
asperities which is less difficult for fabrication and<br />
also cheaper. Due to the fineness, variety and wide<br />
morphology of waxes which is currently inimitable<br />
it would be useful to choose St John´s wort<br />
microstructure<br />
dimensions<br />
as<br />
a<br />
default<br />
microstructure and try to deposit nanoasperities<br />
(PECVD) with varying dimensions and find out the<br />
best combination of micro and nanostructure to get<br />
the highest contact angle value experimentally.<br />
2. Moss (Bryophyta)<br />
Mosses are green nonvascular plants of a<br />
small growth with a distinct ability to retain water.<br />
The mosses accept water by the whole surface of<br />
thallus and distribute it by their water conducting<br />
tissues or easily by wettable surfaces. The way how the<br />
mosses manage water enables them to use even<br />
very little amount of rainfall.<br />
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Figure 5. SEM image of the moss with the obvious<br />
structured surface<br />
<br />
The image analysis showed an elongated<br />
hexagonal alignment of the structure. Dimensions<br />
gained from the real structure were used for a fabrication<br />
of a form for plastic material injection. The form has<br />
been fabricated in many dimensional variations with<br />
maintenance of a dimensions ratio and its function<br />
has been currently tested in real conditions.<br />
<br />
Figure 6. Model of the moss surface for the form fabrication<br />
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Tạp chí Khoa học - Công nghệ Thủy sản<br />
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Số 1/2014<br />
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Figure 7. SEM image of the form surface for the moss<br />
structure fabrication.<br />
Fabricated by KOH-I-NOOR PONAS s.r.o<br />
<br />
The mosses are interesting for their ability of<br />
surface water absorption. The model created according<br />
to the SEM images of original moss structure was<br />
served for the form surface fabrication. The form<br />
has been fabricated in cooperation with Department<br />
of Engineering Technology TUL and KOH-I-NOOR<br />
PONAS s.r.o. The function of the form has been<br />
currently tested in real conditions.<br />
3. White shark (Carcharodon carcharias)<br />
A specific shark skin structure is covered by firm<br />
tooth-like scales lessening water flow resistance.<br />
Figure 8 shows the SEM image of shark skin scales<br />
and there are scales dimensions in figure 9. A<br />
scale width varies from 150 to 200 µm, a distance<br />
between longitudal flutes is about 40 µm and a<br />
height of the flutes varies from 10 to 20 µm.<br />
The shark skin surface was characterised on<br />
the basis of the image analysis. A new structure<br />
(figure 10) was fabricated according to the model<br />
but regarding to the large difference from its original<br />
the new structure hasn´t been tested.<br />
<br />
Figure 8. SEM image of the shark skin surface<br />
with the obvious scale structure [3]<br />
<br />
Figure 9. Model of the shark skin scale as a basis for the<br />
form fabrication<br />
<br />
Figure 10. SEM image of the new form surface fabricated<br />
on the basis of the derived dimensions. Fabricated by<br />
KOH-I-NOOR PONAS s.r.o<br />
<br />
The shark skin was used for modelling of the<br />
surface with low resistance against the flow in the<br />
water environment. The model with the dimensions<br />
achieved from the SEM images was used to design<br />
of the surface of the fabricated form. From the image<br />
above it is obvious that it was not possible to<br />
fabricate the form surface on a required level<br />
regarding the shape, structure and dimensions.<br />
IV. CONCLUSION<br />
The described image analysis applied to the<br />
images of the natural objects achieved from the<br />
scanning electron microscopy turned out to be a<br />
suitable method to determination of the surface<br />
characteristic parameters such as the size, the<br />
shape and the layout of the cells and the waxes.<br />
The parameters achieved by the image analysis<br />
are sufficient for models design of the form surfaces<br />
fabrication.<br />
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