The Surface Roughness in EDM

This paper shows a study on the influences of the process parameters of wire cut electrical discharge machining (WEDM) on the surface roughness in machining 90CrSi tool steel.

6p lucastanguyen 01-06-2020 53 3   Download

(BQ) In this research work two different materials have been used as work pieces. These EN8 and D3 steel materials have been machined in an Electrical discharge machine which has wide application in Industry fields. The important process parameters that have been selected are peak current, pulse on time, die electric pressure and tool diameter. The outputs responses are material removal rate (MRR), tool wear rate (TWR) and surface roughness (SR).

11p xuanphuongdhts 27-03-2017 48 2   Download

(BQ) In this paper, working current, working voltage, oil pressure, spark gap Pulse On Time and Pulse Off Time on Material Removal Rate (MRR) and Surface Finish (Ra) has been studied. Empirical models for MRR and Ra have been developed by conducting a designed experiment based on the Grey Relational Analysis. Genetic Algorithm (GA) based multi-objective optimization for maximization of MRR and minimization of Ra has been done by using the developed empirical models. Optimization results have been used for identifying the machining conditions.

10p xuanphuongdhts 27-03-2017 41 2   Download

(BQ) The present study discusses about having an overview of the EDM process, modeling of process parameters, and influence of process parameters such as input electrical variables, pulse shape, and discharge energy on performance measures such as material removal rate, surface roughness and electrode wear rate.

8p xuanphuongdhts 27-03-2017 52 2   Download

(BQ) This paper is devoted to a study of the influences of EDM parameters on surface roughness for machining of 40CrMnNiMo864 tool steel (AISI P20) which is widely used in the production of plastic mold and die. The selected EDM parameters were pulsed current (8, 16 and 24 A), pulse time (2, 3, 4, 6, 12, 24, 48 and 100 s) and pulse pause time (2 and 3s). It was observed that surface roughness of workpiece and electrode were influenced by pulsed current and pulse time, higher values of these parameters increased surface roughness.

4p xuanphuongdhts 27-03-2017 49 4   Download

(BQ) The present work is aimed at optimizing the surface roughness of die sinking electric discharge machining (EDM) by considering the simultaneous affect of various input parameters.

9p xuanphuongdhts 27-03-2017 55 2   Download

(BQ) Surface integrity and dimensional accuracy remain critical concern in Electrical Discharge Machining (EDM). The current research work aims at investigating the influence of various EDM process parameters like pulse current (Ip), pulse-on time (Ton), tool work time (Tw) and tool lift time (Tup) on various aspects of surface integrity like white layer thickness (WLT), surface crack density (SCD) and surface roughness (SR). The dimensional accuracy, characterized by over cut (OC), has also been studied in the similar way.

13p xuanphuongdhts 27-03-2017 47 2   Download

(BQ) The adequate selection of manufacturing conditions is one of the most important aspects to take into consideration in the die-sinking electrical discharge machining (EDM) of conductive ceramics, as these conditions are the ones that are to determine such important characteristics as: surface roughness, electrode wear (EW) and material removal rate, among others. In this work, a study was carried out on the influence of the factors of intensity (I), pulse time (ti) and duty cycle (η) over the listed technological characteristics.

7p xuanphuongdhts 27-03-2017 38 2   Download

(BQ) The objective of this paper is to find out the combination of process parameters for optimum surface roughness and material removal rate (MRR) in electro discharge machining (EDM) of EN31 tool steel using artificial bee colony (ABC) algorithm.

11p xuanphuongdhts 27-03-2017 48 2   Download

(BQ) The article presents an idea about the effect of the various input process parameters like Pulse ON time, Pulse OFF time, Discharge Current and Voltage over the Surface Roughness for an EN41 material. Here, 5 different output parameters concerned with surface roughness like Ra, Rq, Rsk, Rku and Rsm are taken and optimized accordingly, using the Grey-Taguchi method.

8p xuanphuongdhts 27-03-2017 61 4   Download

(BQ) Electrical Discharge Machining (EDM) is a non-traditional machining process which is more efficient than traditional maching process due to ease of machining of difficult-to-machine materials with complex shapes. EDM is used for machining of toughened and high strength conductive materials which is hard enough to cut by traditional processes.

8p xuanphuongdhts 27-03-2017 41 2   Download