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The EDM processes

Xem 1-20 trên 53 kết quả The EDM processes
  • (BQ)In this paper a new contribution to the simulation and modelling of the EDM process is presented. Temperature fields within the workpiece generated by the superposition of multiple discharges, as it happens during an actual EDM operation, are numerically calculated using a finite difference schema. The characteristics of the discharge for a given operation, namely energy transferred onto the workpiece, diameter of the discharge channel and material removal efficiency can be estimated using inverse identification from the results of the numerical model.

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  • (BQ) The present study discusses about having an overview of the EDM process, modeling of process parameters, and influence of process parameters such as input electrical variables, pulse shape, and discharge energy on performance measures such as material removal rate, surface roughness and electrode wear rate.

    pdf8p xuanphuongdhts 27-03-2017 24 1   Download

  • (BQ) The modelling of ECM and EDM processes requires not one but several models to simulate the different phenomena that occur during machining. This paper reviews the models that have been developed to simulate each of these phenomena, e.g. potential models to calculate the current density distribution in ECM, thermal models for the plasma arc in EDM, moving boundary models to simulate the anodic dissolution in ECM and probabilistic models to determine the discharge location in EDM.

    pdf23p xuanphuongdhts 27-03-2017 22 2   Download

  • (BQ) This paper reports the development of a thermo-physical model for die-sinking electric discharge machining (EDM) process using finite element method (FEM). Numerical analysis of the single spark operation of EDM process has been carried out considering the two-dimensional axi-symmetric process continuum

    pdf12p xuanphuongdhts 27-03-2017 21 2   Download

  • (BQ) In this research work two different materials have been used as work pieces. These EN8 and D3 steel materials have been machined in an Electrical discharge machine which has wide application in Industry fields. The important process parameters that have been selected are peak current, pulse on time, die electric pressure and tool diameter. The outputs responses are material removal rate (MRR), tool wear rate (TWR) and surface roughness (SR).

    pdf11p xuanphuongdhts 27-03-2017 27 1   Download

  • (BQ) This study was made only for the finish stages and has been carried out on the influence of five design factors: intensity supplied by the generator of the EDM machine (I), pulse time (ti), duty cycle (η), open-circuit voltage (U) and dielectric flushing pressure (P), over the two previously mentioned response variables. This has been done by means of the technique of design of experiments (DOE), which allows us to carry out the above-mentioned analysis performing a relatively small number of experiments.

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  • (BQ) In this paper, an easily implemented method is developed to describe the variations of EDM process, represented by gap states. On the basis of a time series of gap states from a machining process, the paper first studied a general descriptive model for EDM process, and then equivalently simplified the model for application; after spectral analysis, preprocessing of data, parameters selection and model validation proposed a well-defined model. Finally, by using this model structure and size, an online time-varied predictive model was developed.

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  • (BQ) ilicon infiltrated silicon carbide (SiSiC) is developed. The influences of the major operating EDM parameters (discharge current ie, open gap voltage ui, discharge duration te and pulse interval to) of the iso energetic generator on the machining performances like Material Removal Rate (MRR), Tool Wear Ratio (TWR) and surface roughness (Ra) are examined. Relaxation pulses which have lower energy input are also considered to improve the surface quality.

    pdf11p xuanphuongdhts 27-03-2017 38 1   Download

  • (BQ) From the experimental results, it has been found that the electrical conductivity of the tool electrode has the most influencing nature on the machining characteristics in EDM process. The optimal combination of the input process parameters has been obtained using Taguchi-grey relational analysis.

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  • (BQ) The paper describes the application of the fuzzy logic analysis coupled with Taguchi methods to optimise the precision and accuracy of the high-speed electrical discharge machining (EDM) process. A fuzzy logic system is used to investigate relationships between the machining precision and accuracy for determining the efficiency of each parameter design of the Taguchi dynamic experiments.

    pdf10p xuanphuongdhts 27-03-2017 35 2   Download

  • (BQ) Present study attempts to model and optimize the complex electrical discharge machining (EDM) process using soft computing techniques. Artificial neural network (ANN) with back propagation algorithm is used to model the process. As the output parameters are conflicting in nature so there is no single combination of cutting parameters, which provides the best machining performance. A multi-objective optimization method, non-dominating sorting genetic algorithm-II is used to optimize the process.

    pdf9p xuanphuongdhts 27-03-2017 39 2   Download

  • (BQ) The present work deals with the comparison of the MRR for EN19 and EN41 material in a die sinking EDM machine. The various input factors like Pulse ON time, Pulse OFF time, Discharge current and voltage were considered as the input processing parameters, while the MRR is considered as the output. Optimization using Taguchi method was performed to predict the best combination of inputs towards maximum output.

    pdf7p xuanphuongdhts 27-03-2017 18 1   Download

  • (BQ) The newly engineered metal matrix composite (MMC) of aluminium 7075 reinforced with 10 wt% of B4C particles were prepared by stir casting method. Experiments were carried out by adopting face centered central composite design of response surface methodology.

    pdf6p xuanphuongdhts 27-03-2017 21 1   Download

  • (BQ) Electrical discharge machining (EDM) is a widespread process which works very effectively in machining of difficult-to-cut materials and alloys in die and aerospace industries with high dimensional accuracies. However, this capability could be deteriorated due to electrode wear leading to decrease of process productivity. In this study, the effect of machining parameters of EDM process including on-time, current, voltage, the engaging time between workpiece and electrode, and pre-EDM roughing on electrode wear were experimentally investigated.

    pdf4p xuanphuongdhts 27-03-2017 27 1   Download

  • (BQ) Surface integrity and dimensional accuracy remain critical concern in Electrical Discharge Machining (EDM). The current research work aims at investigating the influence of various EDM process parameters like pulse current (Ip), pulse-on time (Ton), tool work time (Tw) and tool lift time (Tup) on various aspects of surface integrity like white layer thickness (WLT), surface crack density (SCD) and surface roughness (SR). The dimensional accuracy, characterized by over cut (OC), has also been studied in the similar way.

    pdf13p xuanphuongdhts 27-03-2017 28 1   Download

  • (BQ) Machining speed and surface integrity continue to be issues of focus in current wire EDM research. In this light, the proof-of-concept of a hybrid wire EDM process that utilizes a wire embedded with electrically non-conducting abrasives is presented. Material removal in this novel process is realized through electrical erosion that is augmented by two-body abrasion. This is shown to bring about a significant improvement in the removal rate and generate surfaces with minimal recast material, in comparison to an equivalent wire EDM process.

    pdf4p xuanphuongdhts 27-03-2017 31 1   Download

  • (BQ) The study used Taguchi dynamic approach coupled with a proposed ideal function model to optimize a high-speed EDM process for high geometrical machining precision and accuracy. The designed tool electrode including two basic geometries of square and circle as the distinct characteristics of workpiece is employed to help develop a versatile process for wider industrial applications. To enhance the speed and stability of EDM process, large discharge current is applied and aluminum (Al) powder added into the working fluid throughout the experiments.

    pdf10p xuanphuongdhts 27-03-2017 26 1   Download

  • (BQ) In this study experiments have been performed to study the percentage fraction of energy transferred to the workpiece utilizing heat transfer equations, at different EDM parameters. This study also relates the optimum parameters with the optimum utilization of input discharge energy and hence will help to improve the technological performance of this process.

    pdf12p xuanphuongdhts 27-03-2017 25 1   Download

  • (BQ) A systematical and comprehensive investigation of the material removal characteristics of the electrical discharge machining (EDM) process using various dielectrics as the working fluids was conducted in this work. Five dielectrics, including gaseous dielectrics, air and oxygen, and liquid dielectrics, de-ionized water, kerosene and water-in-oil (W/O) emulsion were used as the working fluids.

    pdf10p xuanphuongdhts 27-03-2017 35 1   Download

  • (BQ) In this study, the effect of machining parameters of EDM process including on-time, current, voltage, the engaging time between workpiece and electrode, and pre-EDM roughing on electrode wear were experimentally investigated. Main effects of factors and interactions were considered in this paper and regression equation was derived. A L50 (21 × 511) Taguchi’s standard orthogonal array was employed as experimental design. Copper was used as electrode to machine the hot work tool steel 1.2714, which is widely used to make forging dies and mandrels.

    pdf4p xuanphuongdhts 27-03-2017 26 1   Download

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